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Manufacturing Capability

Ironform is a fully integrated metal fabricator. With a unified enterprise system and uniform tooling, equipment, and controls, we bring together an array of capabilities to execute our clients’ designs within the strictest tolerances.

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  • Heavy and light stamping

  • Laser and plasma blanking

  • Turret blanking

  • Brake press forming

  • Robotic welding and polishing

  • Powder, e-coat, and wet coatings

  • Assembly and line sequencing

Fabrication

 

Cutting

  • Laser, plasma – 3-axis cutting with SigmaNEST dynamic nesting (0.750” max)

  • 5-axis fiber robotic laser

  • Turret – CNC punch press capabilities

  • Material – aluminum, carbon sheet and carbon plate, copper, galvanized and stainless steel

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Forming

  • Brake press – 90 to 500 tons with programmable back-gauges

 

Machining

  • CNC vertical and horizontal machining

 

Welding

  • MIG and TIG – robotic, spot/resistance, and hand welding

 

Assembly and Line-Sequencing

  • Light and heavy assembly with line-sequencing capabilities

 

Finishing

  • E-coat – slide rail square transfer system (3’ x 6.75' x 11.6’)

  • Powder coat – paint – 5-stage system (3’ x 6.5’ x 11.5’)

  • Wet paint  (20’ x 10’ x 12’)

  • Metal polish – aluminum and stainless-steel robotic and manual polishing

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Capability Locations

  • Chehalis, Washington

  • Decatur, Texas

  • Denton, Texas

  • Dublin, Virginia

  • Lebanon, Missouri

Stamping

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  • Process and feed type – coil-fed progressive tooling, strip-fed and hand transfer

  • Tool maintenance – full in-house tool room capabilities

  • Controls – electronic die protection and control (SmartPAC)

  • Bed size (max) – 96” x 114”

  • Tonnage range – 150 to 1600 tons

  • Number of stamping presses – 32

  • Thickness range – max 0.500”

  • Material – aluminum; carbon, galvanized, and stainless steel

 

Capability Locations

  • Decatur, Texas

  • Lebanon, Missouri

Tube Forming

 

Bending and Fabrication

  • Process – CNC compound and multi-radius tube bending

  • Outer diameter – 0.09” to 5”

  • Bend radius – 1.18” to 18”

  • Types – round and square tube, rods

  • Welding – commercial and Nadcap

  • Brazing – torch and induction

  • Material – aluminum, carbon, copper, galvanized and stainless steel

 

End Finishing and Machining

  • Squaring, flaring, beading, expanding, and swaging

  • Boring, coping, drilling, facing, slotting, and turning

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Capability Locations

  • Dublin, Virginia

  • Hayward, California

  • Lebanon, Missouri

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Sample Workflow

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